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High Mast Testing

Name: High Mast Testing
Brand: MECHMATICS ENGINEERING PVT. LTD.
Price: 500000.0 INR
Availability: InStock

Price 500000.0 INR/ Unit

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MOQ : 1 Unit

High Mast Testing Specification

Equipment Type
High Mast Testing Machine

Material
Mild Steel

Processing Type
Automatic

Condition
New

Technology
Advanced Hydraulic and Mechanical System

Dimension (L*W*H)
4000 mm x 1500 mm x 1800 mm

Power Mode
Electric

Voltage
220-440 V

Power Consumption
3 kW

Pressure Output
Up to 250 bar

Application
High Mast Testing for Lighting Poles

Coating Type
Galvanized Finish

Accessories
Standard Testing Accessories Included

Safety Features
Emergency Stop, Overload Protection

Test Capacity
Up to 30 m mast height

Weight
Approx. 1200 kg

Operating Temperature
-10C to +50C

Data Logging
USB and Ethernet Data Export Supported

Mobility
Heavy Duty Wheels for Easy Movement

Test Standards
Complies with IS/IEC standards

Control Panel
Digital Display with PLC Control

About High Mast Testing

Overview

High mast testing ensures the structural integrity, safety, and performance of lighting towers used in highways, airports, ports, and industrial facilities. Testing validates resistance to extreme wind loads, structural stability, and lighting efficiency, ensuring compliance with national and international standards.

Key Features

Validation for high wind speeds up to ~300 km/h
Comprehensive structural, mechanical, and electrical testing
Compliance with IEC / IS standards
Third-party certified testing and inspection
Suitable for masts ranging from 12 m to 45 m (40150 ft)

Core Testing Methods

Wind Tunnel Testing

Full-scale or scaled model testing under simulated wind conditions
Evaluation of aerodynamic loads and structural response
Certification for critical infrastructure applications

Structural Stability Testing

Analysis of strength, vibration, and dynamic behaviour
Assessment under wind, seismic, and operational loads

Non-Destructive Testing (NDT)

Ultrasonic thickness measurement of poles
Magnetic particle inspection of weld joints
Detection of internal defects without damage

Photometric & Electrical Testing

Evaluation of lighting performance and efficiency
Testing under extreme environmental conditions (temperature, altitude)

Winch & Mechanical Testing

Load testing of lowering/lifting mechanisms
Reliability assessment of internal components

Technical Specifications (Typical Ranges)

Parameter	Specification
Mast Height	12 m 45 m (40 150 ft)
Wind Resistance	Up to ~300 km/h
Environmental Testing	Sub-zero to high-temperature, high-altitude (>1800 m)
Inspection Interval	Annual / 35 years detailed testing
Standards Compliance	IS 16106, IS 10322, IEC standards

Standards & Certification

Wind Tunnel Tested (WTT) Certification
Compliance with IS: 16106-2012 (LED luminaires)
Compliance with IS: 10322 (Part I)
Third-party inspection and validation

Maintenance & Inspection

Annual Inspections: Visual checks for corrosion, coating damage, and structural wear
Periodic Detailed Testing (35 years): NDT, structural analysis, and electrical system evaluation

Applications

Highways and expressways
Airports and seaports
Industrial facilities and yards
Stadiums and large outdoor areas

Benefits

Ensures safety under extreme environmental conditions
Enhances structural reliability and lifespan
Meets regulatory and project compliance requirements
Reduces maintenance risks and operational failures

Advanced Control with Digital PLC Display

Benefit from the intuitive digital display and PLC-based control system, enabling easy monitoring and adjustment during high mast testing. The interface ensures precision, minimizes errors, and simplifies operation for all skill levels, making complex testing processes accessible and efficient.

Reliable Safety and Compliance

Designed with operator safety in mind, the machine includes features like emergency stop and overload protection. It strictly adheres to IS/IEC standards, ensuring that all tests are both reliable and in compliance with industry regulations for peace of mind.

Robust Construction and Mobility

Manufactured from galvanized mild steel, the equipment assures durability and resistance to harsh environments. Heavy-duty wheels allow for effortless relocation within test facilities, while the sizable yet manageable footprint accommodates a wide variety of high mast lighting poles.

FAQ's of High Mast Testing:

Q: How does the digital PLC control panel enhance the high mast testing process?

A: The digital PLC (Programmable Logic Controller) control panel provides precise monitoring and adjustment capabilities, allowing operators to set parameters accurately, visualize test progress, and ensure consistent results for each testing cycle.

Q: What safety features are integrated into the High Mast Testing Machine?

A: This equipment is equipped with emergency stop controls and overload protection to protect operators and prevent damage, ensuring a secure testing environment at all times.

Q: When is it necessary to perform high mast testing with this machine?

A: High mast testing is essential prior to pole installation or after repairs to verify structural integrity and compliance with IS/IEC standards, preventing potential failures in lighting poles.

Q: Where can data from the testing operations be accessed or exported?

A: Test data can be exported directly through USB or Ethernet ports, facilitating easy transfer to external devices for analysis, record-keeping, or reporting purposes.

Q: What is the maximum mast height and pressure output the machine can handle?

A: This testing machine accommodates masts up to 30 meters in height and can deliver pressure outputs of up to 250 bar, covering a broad range of lighting pole specifications.

Q: How does mobility benefit users of the High Mast Testing Machine?

A: Heavy-duty wheels allow the equipment to be moved easily around the facility, enabling flexible testing locations and improving workflow without the need for permanent installation.

Q: What advantages does a galvanized finish provide for this equipment?

A: The galvanized coating enhances the machine's resistance to corrosion and environmental wear, promoting longevity and reliable operation even in challenging industrial settings.

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