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Turbulence Sphere

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MOQ : 10 Grams

Turbulence Sphere Specification

Equipment Type
Tower Packing Media

Material
Fused Silica / Borosilicate Glass

Processing Type
Precision Moulded

Condition
New

Technology
Mass Transfer and Gas-Liquid Contact Efficiency Improvement

Dimension (L*W*H)
16 mm - 75 mm (diameter range)

Power Mode
Mechanical (no electrical consumption)

Application
Random Distribution and Turbulent Motion in Packing Towers

Coating Type
Uncoated

Installation
Loose Fill, Directly Loaded into Column

Feature
Enhanced Gas-Liquid Turbulence, Lower Pressure Drop, Large Surface Area

Porosity
High

Shape
Sphere/Orb Type with Perforated Structure

Product Lifespan
Up to 10 years under standard conditions

Color
Transparent/White

Corrosion Resistance
Excellent against most acids and solvents

Temperature Resistance
Up to 900C (Dependent on Material)

Usage Area
Scrubbing Towers, Chemical Towers, Water Treatment Plants

Density
2.2-2.23 g/cm3 (Fused Silica)

About Turbulence Sphere

Overview

A precision sphere model designed for studying boundary layer transition and critical Reynolds number in wind tunnel testing. With a highly polished surface and no pressure taps, the model relies on force (drag) measurements to identify flow regime changes with high accuracy.

Key Features

Ideal for Transition Studies: Determines critical Reynolds number via drag data
Highly Polished Surface: Ensures consistent and repeatable results
Simple Geometry: Minimizes complexity in data interpretation
Sting Mounted: Standard 3/8-inch mounting post
Multiple Sizes Available

Technical Datasheet (Typical)

Geometry

Model Type: Sphere
Diameter: 100 mm (4 in)
Surface Finish: High-polish aerodynamic finish

Mounting

Type: Sting-mounted
Compatibility: 3/8-inch sting balance

Instrumentation

Pressure Taps: None
Measurement Method: Force (drag) measurement via balance

Performance

Application Range: Subsonic wind tunnel testing
Use Case: Critical Reynolds number determination
Measurement Basis: Drag coefficient variation with flow velocity

Optional Features

Alternative sphere diameters
Custom materials or finishes
Integrated instrumentation (on request)
Handcrafted custom models and probes

Applications

Boundary layer transition studies
Reynolds number experiments
Drag coefficient analysis
Educational and research demonstrations

Customization

Available in various diameters and finishes, allowing adaptation to different tunnel sizes and experimental requirements.

Cutting-Edge Tower Packing Media

Turbulence Spheres have been precision-moulded for superior durability and excellent mass transfer efficiency. Their perforated, transparent, or white orbs promote enhanced turbulence and stable gas-liquid interactions, giving your system a significant performance advantage. The uncoated spheres are crafted from high-purity fused silica or borosilicate glass, ensuring consistent quality and reliability across a broad spectrum of industrial environments.

Engineered for Harsh Conditions

Resistant to most corrosive acids and solvents, Turbulence Spheres are suitable for demanding chemical processes and environments where reliability is crucial. They deliver stable operation in temperatures up to 900C (material-dependent), providing peace of mind for long-term operation in your scrubbing or chemical towers. Their robust build and substantial lifespan reduce the need for frequent replacement.

Efficient Installation and Usage

These spheres offer a straightforward, loose-fill installation directly into columns, making upgrades or new builds quick and efficient. Their high porosity and large surface area encourage random distribution and turbulent motion, which means improved gas-liquid contact efficiency with minimal pressure drop. Ideal for various packing tower applications, they support both new system installations and as drop-in upgrades.

FAQ's of Turbulence Sphere:

Q: How are Turbulence Spheres installed within tower systems?

A: Turbulence Spheres are directly loaded as loose fill into packing towers. Their random distribution ensures best performance in creating turbulence and maximizing surface area for gas-liquid contact, with no special tools or fixtures required for installation.

Q: What benefits do Turbulence Spheres provide in water treatment and chemical plants?

A: They enhance gas-liquid turbulence, promote improved mass transfer, and help achieve a lower pressure drop compared to traditional media. Their robust construction ensures long lifespan and effective operation even in challenging, corrosive environments.

Q: When should Turbulence Spheres be chosen over other packing media?

A: Select Turbulence Spheres when you need high temperature resistance (up to 900C), excellent protection against acids and solvents, or require optimized gas-liquid contact efficiency and lower pressure drop in your application.

Q: Where are Turbulence Spheres most commonly used?

A: They are widely employed in scrubbing towers, chemical towers, and water treatment plants-anywhere efficient mass transfer and corrosion resistance are primary concerns.

Q: What materials are used to manufacture Turbulence Spheres and how does this affect performance?

A: Manufactured from fused silica or borosilicate glass, these materials provide high purity and resistance to extreme temperatures and aggressive chemicals, resulting in durable, reliable, and efficient tower packing media.

Q: How long can Turbulence Spheres typically last in operation?

A: Under standard conditions, they offer a product lifespan of up to 10 years, reducing maintenance and replacement schedules.

Q: What is the process for replacing or upgrading tower packing with these spheres?

A: Simply remove existing media (if any), then load the Turbulence Spheres directly into the column as loose fill. No electrical input or special processing is required, making upgrades or replacements fast and efficient.

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